The ZE series end mill from Widin is a high-quality carbide product engineered for machining materials with high strength and hardness. Specifically designed for versatility, the ZE series excels in processing workpieces with a hardness range of 25 – 45 HRC.
1. Key Advantages of ZE Series End Mills for 45 HRC Steel
The Widin 4-flute carbide end mill is the smart choice for customers, balancing high-performance machining requirements with cost-efficiency. This series delivers superior productivity at a highly competitive price point.
The ZE series is a versatile (general-purpose) milling tool, widely utilized in precision machining processes within factories and mechanical workshops. It is capable of machining various materials ranging from 25 HRC to 45 HRC, including alloy steel, carbon steel, and mold steel.
Optimized Construction: Features 4 cutting flutes with a 30° helix angle and a standard tool length. This configuration ensures stable and durable operation across various applications. Premium TiAlN Coating: Coated with Titanium Aluminum Nitride (TiAlN), providing excellent wear resistance and allowing for high-cutting performance.
High Precision: Engineered with sharp cutting edges and high dimensional accuracy for clean, precise finishes.
Superior Chip Evacuation: The 4-flute design (with 2 straight flutes) facilitates rapid chip removal, allowing for increased cutting speeds while significantly reducing the risk of tool breakage.
Versatility in Machining: Excellent chip-clearing capabilities make it suitable for multiple stages of production, from roughing and semi-finishing to finishing and machining inclined surfaces (tapered surfaces).
Industry Focus: The ZE 4-flute series is specifically engineered for the die and mold industry.
2. Technical Specifications: End Mills for 45 HRC Steel
Dưới đây là bảng thông số kỹ thuật của dao phay ngón chạy thép 45 HRC
| Product Code | Cutter Diameter (D) | Flute Length (L1) | Overall Length (L2) | No. of Flutes (Z) | Helix Angle (A) | Coating | Workpiece Material |
| ZE702 | 0.1 – 20 mm | 0.2 – 24 mm | 40 – 100 mm | 2 | 30° | AlTiN | Steel, Carbon Steel, SKD61 – SKD11 (55 HRC), Copper, Alloys |
| ZE704 | 1- 20 mm | 1.5 – 24 mm | 40 – 100 mm | 4 | 30° | AlTiN | Steel, Carbon Steel, SKD61 – SKD11 (55 HRC), Copper, Alloys |
| ZE712 | 1 – 10 mm | 2 – 22 mm | 40 – 70 mm | 2 | 35° | AlTiN | Steel, Carbon Steel, SKD61 – SKD11 (55 HRC), Copper, Alloys |
| ZE714 | 1 – 12 mm | 2.5 – 30 mm | 40 – 80 mm | 4 | 45° | AlTiN | Steel, Carbon Steel, SKD61 – SKD11 (55 HRC), Copper, Alloys |
| ZE716 | 6 – 20 mm | 13 – 44 mm | 50 – 100 mm | 6 | 50° | AlTiN | Steel, Carbon Steel, SKD61 – SKD11 (55 HRC), Copper, Alloys |
| ZE724(6) | 1 – 12 mm | 1.5 – 15 mm | 45 – 80 mm | 4 và 6 | 45° và 60° | AlTiN | Steel, Carbon Steel, SKD61 – SKD11 (55 HRC), Copper, Alloys |
3. Usage Notes for 45 HRC Steel End Mills
To select the most suitable Widin end mill, it is essential to compare the tool dimensions with the depth of cut, material type, and the geometry of the blank (workpiece).
Pay close attention to the tool's technical specifications, such as cutting diameter, shank diameter, length of cut, hardness rating, material grade, number of cutting edges, and helix angle, etc.
Coating Selection: Choosing the right coating for your specific workpiece material will significantly extend the tool life and enhance the wear resistance of Widin end mills. Widin offers various coating options, including TiAlN, AlTiN, TiCN, TiN, and more.
Number of Flutes: Select the number of cutting edges based on your machining requirements. A lower flute count is more efficient for roughing large and soft workpieces, while a higher flute count ensures high precision during the finishing of small and hard workpieces.
Tool Geometry: Choose the tool shape that best fits your specific task. Widin provides a variety of geometries, such as variable helix (unequal pitch) mills, ball nose end mills, long neck end mills, and rib processing end mills.
4. Where to Buy 45 HRC Steel End Mills?
Adobus is a leading provider of high-quality products in the metal cutting industry. With 10 years of experience, Adobus not only offers the best products but also provides the following exceptional services:
Hassle-Free Returns: You have the right to return or exchange products if any defects are found. Simply contact Adobus through our support channels, including phone, email, or Fanpage.
On-Site Testing & Customization: You can test Adobus cutting tools on-site or request specific adjustments to meet your requirements before making a purchase.
Rapid Fulfillment: Receive your orders quickly to ensure your production schedule remains uninterrupted by tool shortages.
Free Technical Consultation: Adobus provides free expert advice to help you select the most suitable tools for your needs. Just send us your detailed drawings, technical specifications, and requirements via email or Fanpage, and we will help you find the most efficient solutions.
